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PROBLEMS	PROBABLE CAUSES	REMEDIES
CUT OR CRACK FROM INNER SIDE	Pulley diameter less than minimum recommended Excess belt slip Temp. too high on the drive	Selection of proper drive Check belt tension and number of belts. Save belt from heat through different means
BELT TURNED OVER	Foreign particle on the pulley Very high tension to belt Excess belt flap Jerk load Pulley groove not proper Misalignment	Save from foreign particles Re-tensioning Use idler Tension should be proper Use correct pulley Do proper alignment
WEAR OUT	Pulley groove not proper Mismatched belts Pulley size not proper Misalignment Due to slip Foreign material	Use correct pulley Use preset belts Use recommended pulley size Align properly Tension properly Remove foreign particles
BELT BREAKS	Foreign obstruction Less number of belts Wrong belt selection Jerk load Belt installed over pulley forcefully	Install guard on the drive Use complete set as per real design of the drive Use proper belt section as per drive requirement Check belt tension and design Reduce centre distance then install and tension
EXCESS ELONGATION	New and old belts Belts of different manufacturers Belts of different codes	Change complete set Use complete set of one manufacturer Use preset belts on the drive